ResourcesContinuing Education

Timber Trusses for Big Spans

From rustic to modern, these heavy-duty, fire-resistant trusses are often made of engineered, solid-sawn, or recycled lumber paired with steel ties or webbing.

by Eliot W. Goldstein, AIA

Continuing
Education

Use the following learning objectives to focus your study while reading this month’s ARCHITECTURAL RECORD / AIA Continuing Education article.

Learning Objective:
After reading this article, you will be able to:

1. Describe the characteristics of timber trusses.

2. Explain the differences between solid timber, glulam, parallel strand lumber, and steel hybrid trusses.

3. Explain how trusses operate differently than beams.

4. Describe how timber trusses effect the aesthetics of a space.

5. Understand timber truss connections and how they control the design of the truss.

 

Trusses made of heavy timber or hybrids of timber and steel can be remarkably efficient assemblies for spans ranging from 25 to more than 200 feet. In houses, restaurants, churches, museums, and commercial structures, timber trusses offer advantages over other types of trusses or conventional framing. As illustrated by the many aging covered bridges standing today, timbers can withstand weathering if sheltered from precipitation or treated with preservatives. Heavy timbers can have a fire resistance of up to an hour-better than steel trusses, which lose their strength in high temperatures. Timber trusses may be part of a timber-framed building, or they may be married to conventional framing. Either way, they visually convey warmth, solidity, and durability.

The timber components of a truss may come from logs of virtually any species, though Douglas fir is often favored. Unseasoned wood will shrink and twist as it dries, pulling the attached parts of the frame along for the ride. "Even with seasoned wood, the structure must be detailed to handle movement-by building in tolerances and even slip joints," says Ben Brungraber, an engineer with Benson Woodworking Company, truss fabricators, erectors, and timber framers in Alstead Center, N.H. "A relaxed attitude in the client is also helpful. If they ask for solid wood, they should appreciate its propensities," including some twisting and checking, he says.

Glulams, commonly made from select two-by boards of Southern yellow pine or Douglas fir, also qualify as timber. For their size, glulams are stronger than solid lumber because of the arrangement of the wood: The best-quality laminations are reserved for the top and bottom of a member, where most of the stress is applied. Parallel strand lumber (PSL), which consists of slender veneer strips that, pressed together, form a sort of loaf of wood, is also used. Like glulams, PSL is less wasteful and destructive to the environment than solid timber since the low-grade raw materials yield a homogeneous end product. Both types of engineered lumber are stronger and more dimensionally stable than sawn timbers of equivalent size and, as a result, are less likely to twist or check. They are also more expensive, and their availability varies by region.

Recycled timber of virtually any species often comes from dismantled industrial buildings. These timbers start out less expensive than solid or engineered varieties, "but by the time they are denailed, debugged, planed, patched, cleaned, and cut to size, they wind up costing a lot more," Brungraber says. Recycled wood, however, is dimensionally stable and has a priceless patina. "It also doesn't require cutting down a new tree and adds 'karma' to the space," he adds.

Though timber trusses tend to appear solid and heavy, they can take on a more delicate look when steel cables or rods are substituted for tension members. The tensile strength of steel is much greater than that of timber. Steel components can simplify the connections in a truss and reduce its actual and visual heft. While adding steel creates a pleasing mix of materials, it adversely affects the fire resistance of the truss. Also, because steel expands and contracts with temperature changes, architects must look carefully at the connections to wood members. This is especially important when a hybrid truss is part of a building's exterior.

Truss technology

A truss is a framework of linear elements, triangulated for stability. The strength of this assembly is a function of its geometry, connections, and members. Architects know that a triangle will hold its shape under load. The superstructure's appearance should be a function of both the framework-the trusses plus their lateral bracing-and the degree to which it is exposed to view. Once the members are sized to accommodate the various live and dead loads, the aesthetics are up to the architect.

To understand how a truss behaves, one must comprehend the stresses it undergoes. The structural behavior of each member in a timber truss differs from that of a solid-timber beam or girder. A downward load along the length of a beam will cause it to bend. But such a load on a truss generates tension or compression that is shared by each of its members in concert. For that reason, timber trusses are structurally much more efficient than timber beams.

Even if a specific truss member acts as a column or collar tie, the overall truss still functions as a unit. So a truss can be lighter than a beam for a given span and load. In addition, the rate at which member weight rises with increasing span is generally lower with a truss than with a beam. For short spans and light loads, however, the expenses of engineering and fabricating timber trusses make them too costly to compete with beams.

Building codes set minimum timber sizes that qualify as heavy-timber construction to achieve fire resitance.

Truss fasteners and connectors are usually steel-galvanized if intended for exterior applications. Holes, grooves, and recesses, ranging from 1/2 inch to one inch or more in diameter, are required for some types of fasteners. These voids reduce the structural capacity of the member. Unfortunately, the fasteners with the greatest structural capacity-bolts, split rings, and shear connectors-require the largest holes. As a result, such connections often control the structural design of the truss and necessitate the use of larger timbers. For example: Four 1/2-inch holes across the width of a four-by-six will reduce its net width by two inches, thereby limiting its carrying capacity to that of a four-by-four. Fasteners that require few or no holes are recommended wherever the objective is to minimize member sizes. Building codes, however, set minimum timber sizes to achieve a reasonable degree of fire resistance. To qualify as heavy-timber construction, these members can't be smaller, even if they would meet structural requirements.

Determining aesthetics

The shapes of roof trusses are a function of the shape of the roof and the character of the room below it. The bottom chord of a truss becomes, in effect, the ceiling of a room. A flat-bottom chord is static; an angled one is dynamic. The arrangement, size, and quantity of web members also affect the look. Other considerations-whether the members are curved or straight, painted or stained, or treated with preservatives or fire retardants-also determine the style of the truss. Chamfering softens the appearance of the members and enhances their fire resistance. (Rounded corners are less flammable.) Pressure-treated wood is more difficult to finish, because paints and stains don't adhere well to saturated wood.

Connectors for trusses with long spans are usually custom made because the heavy loads they carry need greater connection capacity than off-the-shelf products can afford. Whether the connections are concealed or exposed drives the design of the truss. Visible joinery-in the form of big steel plates and bolts-is desirable in some settings. "We have a project in which a simple K-shaped connection would work, but the architect wants a big, bold connector," says Paul Swanson, heavy timber specialist for TrusJoist Macmillan. "Concealing the connection can mean larger members-a larger portion of the member is chewed up for counterbores."

Truss members and connectors must be able to accommodate loads not only of different magnitudes, but also from different directions. A truss member that is in compression under a heavy snow load might be in tension under an uplifting wind load. The structural engineer must determine which load combination induces the highest forces in each member. The structural engineer's findings, in conjunction with analysis of the connections, will establish the minimum structural size of each member.

Designing and erecting a timber truss takes longer and often requires more engineering than conventional framing. "But in the end, you have a strong, durable building," Brungraber says. "And the timbers themselves can be reused when the building has outlived its purpose."

Case Study

Timber has a long and distinguished history in framing the roofs of religious buildings, such as the structure between the inner and outer domes of St. Paul's Cathedral in London. In the 19th century, American carpenters began applying Gothic motifs to exposed-wood framing, giving rise to the Carpenter Gothic style.

At St. Mary's Church in Richmond, Va., Heimsath Architects of Austin, Tex., reinterpreted that style, used in the existing church, for a sanctuary addition. The trusses in the new sanctuary, which are made of Southern pine glulams, are wider and taller than those in the main church. Still, the new room is clearly reminiscent of the old.

The sloping bottom chords of the simple scissor trusses, which span a distance of almost 44 feet and are spaced about 8 feet on center, draw the eye upward. This geometry is structurally appropriate: The roof is so steep (with a pitch of 19 in 12) and the trusses so deep that the slope enables the trusses to be lightweight, despite their considerable span. They were, however, too large to ship, so they had to be assembled on-site. Temporary bracing was required between the trusses until the top chords were stabilized by the roof decking.

Each column is laterally braced by a stepped shear wall that is expressed as a buttress on the outside of the building. Although the sizes of the timbers and the thickness of the deck are great enough to classify this building as heavy-timber construction, the 7,000-square-foot structure is small enough to permit conventional unsprinklered wood-frame construction.

The trusses provide the framework for the lighting scheme: Custom Gothic-style pendants hang from them, spotlights in the chancel are mounted on them, and wiring is concealed along their top edges. Custom steel plates are bolted through the timbers at each connection. Tongue-and-groove sawn-timber decking spans the distance between trusses. Decorative brackets ease the visual transition from the tops of the columns to the trusses, and the bottoms of the kingposts are pointed. The result is a quiet and inspirational interior, perfectly suited to spiritual contemplation.

 

Case Study

At Sharon's California House II in Manhattan Beach, Calif., designed by Chicago-based Holabird & Root, the top chords of the trusses are arched three-by-eight-inch mahogany timbers. Although this spanning device is not exactly a truss, it behaves like one. The timber arches bear fully on steel plates perpendicular to their cut ends.

While the overall span of the trusses is 17 feet, the tie is only about two-thirds that length. The untied portion at each end of the frame consists of a sculptural steel-plate connector, bolted between the pair of steel channels that compose each column. The trusses are spaced three feet, four inches on center.

The curved top chord is made up of two pieces, joined by a steel-plate midspan connector. A welded assembly of steel plates below it is triangulated to resist the compression induced by the shallow vee of the bottom chord. The lower ends of this assembly are welded to a short, slender length of pipe, which provides an ideal bearing surface for the bottom chord.

The architects selected a 1/2-inch steel rod for the bottom chord, which provides strength without making the trusses appear clunky. The ends of rod are screwed into clevises-horseshoe-shaped iron pieces that allow the length of each bottom chord to be fine tuned.

To keep the arches from shifting, each pair is bolted through a steel plate projecting from the adjacent connector. The bolts and their associated nuts and washers stand out from the timber arches to which they are fastened.

The timbers are finished with a clear sealer, while the steel connectors are painted. The hollow boxlike design of these connectors transforms the joints into dramatic and unanticipated voids. Daylight streaming in through the clerestories between the trusses accentuates their rhythm and form.

 

Case Study

It is difficult to comprehend the enormity of the trusses in the 237,000-square-foot New South Wales Royal Agriculture Society Exhibition Hall, outside Sydney, Australia. Each spans a distance of 220 feet. The timbers, made of radiata pine glulams finished with penetrating oil preservative, are 32 inches deep, and range from 7 inches to 10 inches in width. The trusses are arranged in pairs, each sharing a bottom chord, and are spaced at 120 feet on center. Each pair defines the boundaries of the six sections that make up the exhibition halls that will house sporting events, including volleyball and gymnastics, during the Summer Olympics in 2000.

The project engineers, Ove Arup & Partners, compared the costs of all-steel trusses to timber hybrids and concluded that, while the latter were slightly more expensive, they offered environmental advantages. The wood for the glulams is new-growth timber from a pine plantation in New Zealand. The efficiency of the glulams, which consist of finger-jointed two-by material, also required less wood than conventional trusses. Even so, the scale of the project was such that, during peak production, six laminating plants were involved, taking material from four different mills.

The behavior of these trusses is more complex than that of conventional vertical trusses. They act, in unison with the purlins, columns, and other components of the structural grid, as part of the vaulted roof design, carrying different loads and offsetting different forces than those normally encountered in truss construction. The truss pairs are rotated 45 degrees about their longitudinal axes, putting them at 90-degree angles to one another. This configuration enables them to help support the weight of the structure while resisting both horizontal and vertical forces.

Sydney architects Ancher Mortlock Woolley incorporated steel rods, ranging from 1 1/2 inches to 2 1/2 inches in diameter, for the web members. Triangulated in both directions, the rods handle stress reversals from tension to compression forces. Turnbuckles enable careful adjustment of the rods. A continuous 16-inch-diameter steel rod works with the bottom chord to increase overall truss stiffness. Custom steel-plate connectors were used at the joints.

The bottom chords of some of the trusses support rails for operable acoustic doors. These doors allow for subdivision of the hall, thus accommodating different sporting and agricultural society events.

 

Questions:

  1. How do glulam and parallel strand lumber differ from solid timber?

  2. What are the advantages of timber trusses?

  3. How do trusses operate differently than beams?

  4. What is the effect of fasteners on trusses?

  5. How does the appearance of the truss affect the space below?