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Facade Engineering Emerges as a Highly Specialized Science and a Striking Art Form

The modern curtain wall has evolved from static wrapper to active building system.

Page 3 of 6

By Sara Hart

Process is innovation

The era of facade as passive envelope is over. Its demise is long overdue, according to the late Reyner Banham, who in 1969 wrote in The Architecture of the Well-Tempered Environment that the intellectual division between structure and building systems is patently false. He lamented that discussion of what makes a building habitable rarely goes beyond space-making and form-giving. As sustainability becomes an assumed goal, such thinking seems counterintuitive. If he were here today, Banham would be glad to see the recent trend away from this segregation of building functions to what is often called “the whole-building concept,” in which all the systems—HVAC, plumbing, electricity, structure, and the building skin—are designed to be interdependent. To some engineering minds, it is in the process that realizes the whole-building concept that real innovation is to be found.

A successful example of this can be seen in the Sobanski Palace in central Warsaw, Poland, designed by Dublin-based A&D Wejchert Architects and engineered by Buro Happold’s Bath, England, office. Stephen Tanno, group director at Buro Happold Facade Engineering, applied the firm’s process theory to an office-building addition to the palace.

 
Photos: © Michael Moran

Arup’s New York office engineered the facade, as well as the mechanical, electrical, and plumbing systems. Wind-tunnel tests showed that the building would be subjected to uncomfortable vibrations. The engineers stiffened the front facade with steel cross bracing. Because the steel is for stiffening only, the bracing did not require fireproofing.

A high-quality facade must be engineered in the earliest stages of design development. Tanno believes that the traditional approach to facade design, which has a specialist contractor arriving on the scene only after the construction documents have been bid, does not work well for complex projects. First of all, the facade contractor comes in too late after the design has been fully developed and tendered. At this stage, it is economically impossible to change the fundamentals of the documents. But more important, in a situation where the building envelope is integral to environmental performance, contractors too often don’t understand the interdependence of all the systems, even though they are experts in cladding and know their own facade systems extremely well. If the contractor—or the engineer, for that matter—comes in too late, too much time is spent revising details in the shop drawings.

Tanno relies on a rule of thumb to tell him if his process- oriented approach is working. “When the facade package is tendered, if the bids come in within 10 percent of each other, then the documents were clear and complete,” he says. “By going the traditional route, I’ve seen bids can come in as much as 100 percent apart.”

Page 3 of 6

 

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